Enclosures & Accessories | NEMA 1, 12, 4, 4X Guide | GDI Operators

GDI Enclosures & Accessories

A quick, plain-English guide to choosing the right enclosure for your operator environment, from clean, dry interiors to extreme washdown. Compare NEMA 1, 12, 4, and 4X at a glance, then pick accessories to finish the install.

NEMA 1 / 12 / 4 / 4X
Dry → Dust → Washdown → Corrosive
Steel / 304 / 316
Controller + Accessories

At-a-Glance

Ingress RatingsNEMA 1 / 12 / 4 / 4X
Use CasesDry → Washdown → Corrosive → High Particulate
MaterialsPowder-Coated Steel / 304 / 316

Rule of thumb: if you ever use a hose or chemical cleaners, start at NEMA 4. Choose 4X for corrosives or salt fog.

NEMA 1 — Steel

NEMA 1 steel enclosure

Best for clean, dry interiors. Basic protection from contact and light dust. Good for parkade garage doors.

HighlightsTypical Use
• Powder-coated steel cabinet
• Hinged front access
• Compact, serviceable layout
• Offices, equipment rooms
• Retail back-rooms
• Dry commercial bays

Includes a GDI-Controller mounted inside the enclosure. Avoid washdown, spray, or conductive dust, step up to NEMA 12 or NEMA 4.

NEMA 4 — Extreme Wet Zones

NEMA 4 enclosure

Sealed for hose-directed water and routine washdown. Good for car wash overhead doors.

HighlightsTypical Use
• Gasketed door and sealed penetrations
• Robust hardware for frequent cleaning
• Weather-exposed mounting OK
• Loading docks and sanitation areas
• Car washes and ag rinse zones
• Outdoor perimeters

Includes a GDI-Controller mounted inside the enclosure. For corrosive cleaners or salt-fog, use NEMA 4X (Stainless).

NEMA 4X — Stainless (304/316)

NEMA 4X stainless enclosure

For corrosive or sanitary sites, coastal, chemical, food and beverage washdown, farm doors, and mining rolling steel doors.

HighlightsTypical Use
• Stainless steel (304 or 316)
• Superior corrosion resistance
• Smooth, cleanable surfaces
• Food and beverage processing
• Coastal docks / marine adjacent
• Chemical splash and spray areas

Includes a GDI-Controller mounted inside the enclosure. 316 is commonly preferred around chlorides (e.g., salt spray).

NEMA 12 — Dust-Tight

NEMA 12 enclosure

For dusty interiors with lint or light oil-mist. Gasketed, non-vented design. Good for mining environments and rolling steel doors.

HighlightsTypical Use
• Door gasket reduces dust ingress
• Non-vented cabinet
• Separates controls from shop air
• Fabrication shops (saw/metal dust)
• Warehousing with airborne dust
• Light industrial with oil-mist

Includes a GDI-Controller mounted inside the enclosure. Not for hose-down, move to NEMA 4 if regular spray is present.

Enclosure Comparison

ModelProtection FocusTypical UseMaterialNotes
NEMA 1 — SteelBasic indoor contact protectionClean, dry interiorsPowder-coated steelNot for washdown or heavy dust
NEMA 4 — Extreme Wet ZonesHose-directed water / sprayWashdown and outdoor eavesSealed housingGood for routine cleaning
NEMA 4X — Stainless (304/316)Wet + corrosive resistanceFood/chemical and coastalStainless 304/316Best where chemicals or salt are present
NEMA 12 — Dust-TightDust / lint / light oil-mistShops and warehousesGasketed steelNon-vented; indoor only

Accessories

AccessoryDescriptionNotes
GDI Controller GDI-Controller Smart controller with monitored inputs and presets
Learn More
Mount inside the appropriate NEMA enclosure
Battery Backup Battery Backup (20A) Inline kit with serviceable batteries Runtime varies by size and duty, test periodically
Panel Buttons Panel Buttons (OCS) Open / Close / Stop station, NEMA 1 or NEMA 4 versions Use sealed version in wet zones
Axial Chain Hoist Chain Hoist (Axial) Manual assist, 10 ft loop for balanced doors Confirm door balance and routing
Right Angle Hoist Right-Angle Hoist & Brake (NEMA 4) Wet-area compatible, floor-level brake release Pair with NEMA 4/4X enclosures

Tip: match the accessory environment to the enclosure environment. If the area is washdown, pick sealed stations and hardware to match.

FAQ

QuestionAnswer
How do I pick between NEMA 4 and 4X?Both address spray and washdown. Choose 4X when corrosion resistance is important (salt, chemicals, or food and beverage). If it is only water exposure and no corrosives, NEMA 4 is often sufficient.
Can I use vented enclosures in dusty areas?Generally no. For dust-prone interiors, use gasketed non-vented designs like NEMA 12.
Cold storage considerations?Use sealed designs (NEMA 4/4X) and select glands/gaskets rated for low temperatures.
What about compliance?Verify selections with your AHJ and follow applicable standards (e.g., UL-325 for door operators).